We offer a full-service solution for industrial central vacuum cleaning systems covering:

  • Initial technical visit to establish all requirements.
  • System design bespoke to meet your budget in addition to your practical needs.
  • Installation of high-quality components to the highest quality standards.
  • Commissioning by P604 accredited engineers in accordance with HSG258 guidelines.
  • Full aftermarket support is available to maintain, service and test your system ensuring perfect function to meet all H&S requirements.
Get a quote Contact us

10 Reasons to Install a Central Vacuum Cleaning System

  1. Enhanced Cleaning Efficiency

    Central vacuum systems are typically more powerful than portable vacuums, providing stronger suction and better dust and debris removal, ensuring a more thorough clean.

  2. Improved Air Quality

    These systems usually exhaust outside the building, reducing the recirculation of dust and allergens within the indoor environment, which can lead to better air quality and a healthier workspace.

  3. Convenience and Ease of Use

    With strategically placed inlets throughout the facility, users only need to carry a lightweight hose and attachments to clean, rather than lugging around a heavy vacuum cleaner. This convenience can increase the frequency and thoroughness of cleaning.

  4. Reduced Noise Levels

    The central motor unit is typically located away from work areas, such as in a basement or utility room, which significantly reduces the noise levels compared to portable vacuum cleaners. This can create a quieter and more pleasant working environment.

  5. Durability and Longevity

    Central vacuum systems are built to last, with robust components that often require low maintenance, leading to long-term cost savings.

  6. Increased Property Value

    Installing a central vacuum system can add to the value of a property, as it is considered a modern and desirable feature for both residential and commercial properties.

  7. Cost Efficiency

    Over time, central vacuum systems can be more cost-effective than purchasing and maintaining multiple portable vacuum cleaners, especially in large facilities. Reduced wear and tear on the system's components and fewer replacements of portable units contribute to cost savings.

  8. Versatility

    These systems can be equipped with various attachments and accessories designed for different cleaning tasks, making them suitable for a wide range of applications from offices and warehouses, to manufacturing plants and healthcare facilities.

  9. Safety and Ergonomics

    Central vacuum systems reduce the physical strain on cleaning personnel, as they don't have to push or pull heavy vacuum units around. This ergonomic benefit can lead to fewer workplace injuries and greater productivity.

  10. Environmental Benefits

    By using less disposable vacuum bags and filters, central vacuum systems can be a more environmentally friendly option, contributing to sustainability efforts.

Overall, installing an industrial central vacuum cleaning system can enhance the cleanliness, safety, and efficiency of a facility, while also offering long-term economic and environmental benefits.

Get a quote Contact us

What is an Industrial Central Vacuum Cleaning System?

An industrial central vacuum cleaning system is a large-scale fixed network of pipes that include filters, with strategically placed plug-in points for hoses and cleaning tools allowing multiple operators to use at the same time. The vacuumed dust, debris & contaminants are carried to a single point of collection ready for fast and efficient disposal.

These systems are engineered to handle heavy-duty cleaning tasks involved in many industrial processes in spaces such as factories, warehouses, and manufacturing plants.

Centralised Vacuum Cleaning System

Want to know more about Central Vacuum Cleaning Systems?

What are the benefits of a central vacuum cleaning system versus stand-alone vacuums? What components are in a central vacuum cleaning system? How much does a central vacuum cleaning system cost? What energy impact will the central vacuum cleaning system have? Things to consider when choosing a central vacuum cleaning system

Central Vacuum Cleaning Systems FAQ's

What are the benefits of a central vacuum cleaning system versus stand-alone vacuums?

An industrial central vacuum system is a large-scale, fixed installation designed to provide efficient and powerful cleaning capabilities across extensive industrial spaces such as factories, warehouses, and manufacturing plants. These systems are engineered to handle heavy-duty cleaning tasks, removing dust, debris, and contaminants from various industrial processes including:

  • Manufacturing Plants:

    Cleaning production areas, machinery, and removing industrial dust.

  • Warehouses:

    Maintaining clean floors and storage areas, improving safety and efficiency.

  • Food Processing Facilities:

    Ensuring sanitary conditions by removing food particles and debris.

  • Automotive and Aerospace:

    Cleaning workstations, assembly lines, and maintaining air quality.

  • Chemical and Pharmaceutical Plants:

    Removing hazardous dust and ensuring compliance with stringent safety standards.

In summary, an industrial central vacuum system is a powerful, efficient, and durable solution for maintaining cleanliness in large-scale industrial environments. It offers numerous benefits including improved air quality, enhanced safety, and operational efficiency, making it an essential component for many industrial facilities.

What components are in a central vacuum cleaning system?

An industrial central vacuum cleaning system is composed of several key components designed to handle the high demands of industrial environments. Here are the primary components:

  1. Vacuum Producer (Vacuum Pump or Blower)

    Function: Generates the suction required to draw dust, dirt, and debris into the system.

    Types: Positive displacement blowers, regenerative blowers, or centrifugal fans.

  2. Separator or Filter Unit

    Function: Separates dust and debris from the airflow.

    Types: Cyclonic separators, cartridge filters, bag filters, HEPA filters.

  3. Piping Network

    Function: Transports the vacuumed material from the inlet points to the separator.

    Materials: Steel, aluminum, PVC, or other suitable materials based on the application.

    Components: Pipes, elbows, tees, reducers, couplings, clamps.

  4. Inlet Valves and Hose Connections

    Function: Entry points for the vacuum system, allowing hoses and tools to be connected.

    Types: Wall-mounted valves, floor sweeps, manual or automatic shut-off valves.

  5. Collection Container

    Function: Collects and stores the separated debris for disposal.

    Types: Bins, drums, hoppers, or bags.

  6. Control System

    Function: Manages the operation of the vacuum system, including the start/stop of the vacuum producer and monitoring system performance.

    Components: Control panels, sensors, PLCs (Programmable Logic Controllers).

  7. Cleaning Tools and Accessories

    Function: Specialised tools and attachments for cleaning various surfaces and types of debris.

    Examples: Floor nozzles, brushes, wands, crevice tools, extension tubes.

  8. Noise and Vibration Control

    Function: Reduces noise and vibration generated by the vacuum producer and other components.

    Components: Sound enclosures, vibration dampeners, silencers.

  9. Safety and Maintenance Features

    Function: Ensures safe operation and ease of maintenance.

    Components: Pressure relief valves, safety filters, maintenance access points, and alarms.

  10. Vacuum Relief Valve

    Function: Protects the system from excessive vacuum pressure.

  11. Airflow Control Devices

    Function: Regulates and balances airflow within the system.

    Components: Dampers, air regulators, vacuum breakers.

  12. Monitoring and Diagnostic Tools

    Function: Tracks system performance and detects potential issues.

    Components: Gauges, sensors, remote monitoring systems.

Each of these components plays a critical role in the efficiency, safety, and effectiveness of an industrial central vacuum cleaning system.

How much does a central vacuum cleaning system cost?

An industrial central vacuum cleaning system is composed of several key components designed to handle the high demands of industrial environments. Here are the primary components:

The cost of an industrial central vacuum system can vary widely depending on several factors, including the size and complexity of the system, the specific requirements of the facility, the type of vacuum producer, and the level of customisation needed. Here’s a detailed breakdown of the factors that influence the cost and some general cost estimates:

Factors Influencing Cost

  1. System Size and Capacity

    Size of Facility: Larger facilities require more extensive piping networks and more powerful vacuum producers, increasing the cost.

    Capacity Requirements: Higher capacity systems designed to handle larger volumes of debris and continuous operation will cost more.

  2. Vacuum Producer Type

    Type of Vacuum Producer: Different types of vacuum producers (positive displacement blowers, regenerative blowers, centrifugal fans) have different costs.

    Power Rating: Higher power ratings (measured in HP or kW) generally increase the cost.

  3. Piping Network Complexity

    Materials: The choice of piping material (steel, aluminium, PVC) affects cost.

    Layout Complexity: More complex layouts with numerous inlets, elbows, and fittings can increase installation costs.

  4. Filtration and Separation Units

    Filter Type: Advanced filtration systems (e.g. HEPA filters) are more expensive than basic filters.

    Separation Technology: Cyclonic separators and other advanced separation technologies add to the cost.

  5. Control Systems and Automation

    Basic vs. Advanced Controls: Simple control panels are less expensive than fully automated systems with sensors and PLCs.

    Monitoring Systems: Integrated monitoring and diagnostic systems add to the cost.

  6. Installation and Labour

    Professional Installation: Costs vary depending on the complexity of the installation and local labour rates.

    customisation: Custom-designed systems to meet specific facility requirements will be more expensive.

  7. Maintenance and Support

    Service Contracts: Ongoing maintenance and support contracts can add to the long-term running costs, however this needs weighing up against the overall reduced costs that can result from planned maintenance such as lower production downtime.

What energy impact will the central vacuum cleaning system have?

Energy consumption details for an industrial central vacuum cleaning system depend on various factors, including the size and capacity of the system, the type of vacuum producer, usage patterns, and system efficiency. Here’s a breakdown of how to estimate and understand the energy consumption:

Factors Affecting Energy Consumption

  1. Vacuum Producer Type and Power Rating:

    The type of vacuum producer (positive displacement blower, regenerative blower, or centrifugal fan) and its power rating (in kilowatts or horsepower) significantly affect energy consumption.

  2. System Usage:

    Frequency and duration of use directly influence the total energy consumed.

  3. System Efficiency:

    More efficient systems with better design and maintenance consume less energy.

  4. Load Conditions:

    The amount and type of debris being vacuumed can impact energy consumption, as heavier loads require more power.

Estimating Energy Consumption

To estimate the energy consumption of an industrial central vacuum cleaning system, you can use the following steps and formulas:

  1. Determine Power Rating:

    Find the power rating of the vacuum producer in kilowatts (kW). If the rating is in horsepower (HP), convert it to kilowatts using the conversion factor (1 HP = 0.7457 kW).

  2. Calculate Operating Hours:

    Estimate the number of hours the system operates per day, week, month, or year.

  3. Energy Consumption Formula:

    Use the formula: (Energy Consumption (kWh) = Power Rating (kW) × Operating Hours)

Example Calculation

Let's assume we have a central vacuum system with a vacuum producer rated at 10 HP, and it operates 8 hours a day, 5 days a week.

  1. Convert HP to kW:

    (10 HP × 0.7457 = 7.457 kW)

  2. Calculate Weekly Operating Hours:

    (8 hours/day × 5 days/week = 40 hours/week)

  3. Calculate Weekly Energy Consumption:

    (7.457 kW × 40 hours = 298.28 kWh/week)

  4. Calculate Monthly and Annual Energy Consumption:

    Monthly: (298.28 kWh/week × 4.33 weeks/month = 1291.55 kWh/month)

    Annual: (298.28 kWh/week × 52 weeks/year = 15,509.56 kWh/year)

Energy-Saving Tips

  1. Optimise System Usage:

    Use the system only when necessary and avoid continuous operation when not needed.

  2. Regular Maintenance:

    Maintain the system regularly to ensure it operates efficiently, reducing energy waste.

  3. Upgrade to Energy-Efficient Components:

    Consider upgrading to more energy-efficient vacuum producers and components.

  4. Use Variable Frequency Drives (VFDs):

    Install VFDs to adjust the motor speed according to the load, reducing energy consumption during low-demand periods.

  5. Seal Leaks:

    Ensure the piping network is well-sealed to prevent air leaks, which can increase energy usage.

  6. Monitor and Analyze Usage:

    Use energy monitoring systems to track and analyze energy consumption, identifying areas for improvement.

Conclusion

Understanding and managing the energy consumption of an industrial central vacuum cleaning system involves knowing the power requirements, usage patterns, and system efficiency. By estimating consumption and implementing energy-saving measures, you can Optimise the system’s performance while reducing operational costs.

Things to consider when choosing a central vacuum cleaning system

To determine the best industrial central vacuum system for your needs, consider the following steps:

  1. Assess Your Needs:

    Determine the size of the area to be cleaned.

    Identify the types of debris and contaminants.

    Evaluate the required suction power and filtration levels.

  2. Consult with Manufacturers:

    Contact manufacturers for detailed consultations and assessments.

    Request demonstrations or pilot installations if possible.

  3. Compare Features and Costs:

    Compare the features, benefits, and costs of different systems.

    Consider the long-term maintenance and operational costs.

  4. Customisation and Scalability:

    Ensure the system can be customized to meet your specific needs.

    Check if the system is scalable to accommodate future growth.

  5. References and Reviews:

    Seek references from other industrial users.

    Read reviews and case studies to gauge performance and reliability.

Our team can help assess your requirements to help you select the best industrial central vacuum system for your facility.

Contact us now to discuss your central vacuum cleaning system requirements.
Contact us

Troubleshoot my CVC system

Troubleshooting common issues in an industrial central vacuum cleaning system involves identifying symptoms and following systematic steps to diagnose and resolve the problem. Here are some common issues and their troubleshooting steps:

Reduced Suction Power

Symptoms:

  • Weak or no suction at the inlet points.
  • Decreased efficiency in cleaning.

Possible Causes and Solutions:

  • Clogged Filters:

    Solution: Check and clean or replace the filters. Ensure that filters are properly installed and free of debris.

  • Blocked Piping:

    Solution: Inspect the piping network for blockages. Use a pipe snake or compressed air to clear any obstructions.

  • Leaky Piping:

    Solution: Check all pipe connections and seals for leaks. Repair or replace any damaged sections.

  • Full Collection Container:

    Solution: Empty the collection container regularly and ensure it is properly sealed.

  • Vacuum Producer Issues:

    Solution: Inspect the vacuum pump or blower for wear and tear. Clean the air intake and ensure the motor is functioning correctly.

System Overheating

Symptoms:

  • The vacuum producer is excessively hot to the touch.
  • Thermal protection mechanisms may trigger shutdowns.

Possible Causes and Solutions:

  • Dirty or Blocked Air Intake:

    Solution: Clean the air intake screens or filters regularly.

  • Poor Ventilation:

    Solution: Ensure the vacuum producer is in a well-ventilated area. Install additional ventilation if necessary.

  • Motor Issues:

    Solution: Check the motor for signs of overheating. Lubricate bearings and replace any worn-out components.

  • Overloading:

    Solution: Ensure the system is not overloaded by operating within the recommended capacity. Distribute cleaning tasks to avoid continuous heavy usage.

Unusual Noises or Vibrations

Symptoms:

  • Loud or unusual sounds during operation.
  • Excessive vibrations from the vacuum producer or piping.

Possible Causes and Solutions:

  • Loose Components:

    Solution: Inspect and tighten all bolts, screws, and connections.

  • Worn Bearings:

    Solution: Check and replace any worn or damaged bearings in the vacuum producer.

  • Misalignment:

    Solution: Ensure the motor and blower are properly aligned.

  • Debris in the Vacuum Producer:

    Solution: Inspect the vacuum producer for any foreign objects and remove them.

Frequent System Shutdowns

Symptoms:

  • The system shuts down unexpectedly or fails to start.

Possible Causes and Solutions:

  • Electrical Issues:

    Solution: Check the power supply, circuit breakers, and fuses. Ensure all electrical connections are secure.

  • Thermal Protection Activation:

    Solution: Allow the system to cool down and check for overheating issues as described above.

  • Control System Faults:

    Solution: Inspect the control panel and sensors for faults. Reset or reprogram the control system if necessary.

Dust Emission

Symptoms:

  • Visible dust escaping from the system.
  • Reduced air quality around the vacuum system.

Possible Causes and Solutions:

  • Damaged or Worn Filters:

    Solution: Inspect and replace any damaged or worn filters.

  • Improperly Sealed Collection Container:

    Solution: Ensure the collection container is properly sealed and not overfilled.

  • Leaks in the Piping Network:

    Solution: Check for and repair any leaks in the piping network.

System Not Turning On

Symptoms:

  • The vacuum system fails to start when activated.

Possible Causes and Solutions:

  • Power Supply Issues:

    Solution: Ensure the system is connected to a reliable power source. Check for tripped circuit breakers or blown fuses.

  • Faulty Start Switch or Relay:

    Solution: Inspect the start switch and relay. Replace any faulty components.

  • Control System Malfunction:

    Solution: Check the control system for errors. Reset or repair the control unit as needed.

Inconsistent Suction Across Inlet Points

Symptoms:

  • Some inlet points have significantly different suction power.

Possible Causes and Solutions:

  • Airflow Imbalance:

    Solution: Adjust airflow control devices to balance suction power across all inlet points.

  • Partial Blockages:

    Solution: Check for partial blockages in the piping network and clear them.

  • Inlet Valve Issues:

    Solution: Inspect and repair or replace any faulty inlet valves.

General Tips for Troubleshooting

  • Regular Inspection: Perform regular inspections and maintenance to prevent issues before they arise.
  • Detailed Logs: Keep detailed logs of any issues and maintenance activities to help identify recurring problems and solutions.
  • Manufacturer Support: Consult the manufacturer’s troubleshooting guide and support services for specific issues related to their equipment.

By following these troubleshooting steps, you can effectively diagnose and resolve common issues in an industrial central vacuum cleaning system, ensuring its optimal performance and longevity.

-

Filtermist provides oil mist collectors in over 60 countries worldwide

language
Europe
language
Asia
Middle East
language
North America
Latin America
Australasia
Africa